Mazda MX5 Miata Manual Eunos Miata 1.8 New DIY Workshop Book

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Vendeur: vw-diy ✉️ (86.072) 99.9%, Lieu où se trouve: Tynemouth, Tyne & Wear, GB, Lieu de livraison: FR, Numéro de l'objet: 256270966633 Mazda MX5 Miata Manual Eunos Miata 1.8 New DIY Workshop Book.
    Product Details
  • 368 Pages
  • 1600 Photos & Illustrations
  • Paperback
  • Black and White
  • Part of the Enthusiast's Restoration Manual Series
  • This manual is intended for vehicles built to UK and European specifications with a gasoline/petrol engine unless diesel is specifically mentioned. Whilst many details are useful for the same make and model of car built for other markets, such vehicles may have different features, especially in areas concerned with safety and emission control.
Mazda MX-5 Miata 1.8: Enthusiast's Workshop Manual (UK and European Models)
By Rod Grainger

Features

• Covers all 'Mk1' (cars with pop-up headlights) 1.8-litre models 1994-98
• Does not cover new 'Mk2' (revised body style, fixed headlights) model
• The only aftermarket workshop manual available for the MX-5
• Written in an easy to use, friendly style
• Step-by-step procedures supported by hundreds of photos & illustrations
• Covers all aspects of maintenance and repair
• Applies equally to Eunos Roadster (Japanese market model) and Mazda Miata (US market model)

Description

Phenomenally detailed book which covers the car from bumper to bumper. Every detail of important repair and maintenance jobs is covered.

Synopsis

This is a phenomenally detailed book which covers the car from bumper to bumper. Every detail of important repair and maintenance jobs is covered. Covers all 'Mk1' (cars with pop-up headlights) 1.8-litre models 1994-98; the only aftermarket workshop manual available for the MX-5; written in an easy to use, friendly style; step-by-step procedures supported by hundreds of photos & illustrations; covers all aspects of maintenance and repair; and applies equally to Eunos Roadster (Japanese market model) and Mazda Miata (US market model).
Table of Contents Chapter 1: General advice & using this manual

1. Using this manual 1:1

Conventions 1:1

Symbols & cross-references 1:1

Hey! Watch out! 1:2

2. Working procedures 1:2

General 1:2

Work area & storage facilities 1:2

Hose connections 1:2

Gaskets & seals 1:3

Screws, bolts & nuts 1:4

Torque tightening by feel 1:4

Electrical connections & wire color coding 1:4

Wrestling with two-piece plastic panel fasteners 1:5

3. Jacking & supporting the car 1:5

4. Cleaning components 1:6

5. Buying new parts 1:7

6. Tools & equipment 1:7

7. Dealing with breakdowns 1:8

8. Technical specifications 1:9

General 1:9

Dimensions 1:9

Transmission 1:9

Chassis 1:9

Engine - detail 1:9

Lubrication system (engine) 1:12

Cooling system 1:12

Fuel & emission control systems 1:13

Electrical system (engine) 1:13

Clutch 1:14

Transmission (gearbox), manual 1:14

Transmission, automatic 1:15

Driveshaft (propshaft) 1:15

Front axle 1:16

Rear axle 1:16

Differential 1:16

Steering 1:16

Braking system 1:16

Wheels & tires 1:17

Suspension 1:17

Wheel alignment 1:18

Electrical system (body) 1:18


Chapter 2: Tune-up & maintenance

1. Introduction 2:1

2A. Maintenance schedule: USA 2:2

2B. Maintenance schedule: USA (abnormal operating conditions) 2:3

2C. Maintenance schedule: Canada 2:4



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2D. Maintenance schedule: UK & rest of world 2:6

3. Engine oil & oil filter - changing 2:7

4. Drivebelts (external) - inspection, replacement & adjustment 2:8

5. Air cleaner (filter) element - replacement 2:9

6. Sparkplugs - checking, cleaning & adjusting 2:9

7. Idle speed - checking & adjustment 2:10

8. Transmission (manual) oil - checking level & changing 2:10

9. Transmission (auto) fluid - checking level & changing 2:11

10. Differential oil - checking level & changing 2:11

11. Battery - checking charge, specific gravity & electrolyte level 2:12

12. Ignition timing - checking & adjusting 2:13

13. Driveaxles (halfshafts), rear - checking 2:13

14. Engine coolant - topping-up & changing 2:14

15. Lights, horn, wipers & washers - checking 2:15

16. Tires - checking pressures & condition 2:15

17. Body - general maintenance 2:16

18. Steering & suspension- checking 2:17

19. Exhaust system - checking 2:18

20. Brake & clutch fluid - checking level & replacing 2:18


Chapter 3: Engine & clutch

1. Major work possible with engine in car 3:1

2. Major work requiring engine removal 3:1

3. Engine removal methods & preparation 3:1

4. Engine - removal (with transmission) 3:1

5. Engine - removal (without transmission) 3:12

6. Engine dismantling - general advice 3:12

7. Engine dismantling 3:13

Intake manifold & wiring removal 3:13

Fuel rail removal 3:14

Starter motor removal 3:14

Engine mounting removal 3:14

Oil filter & oil cooler removal 3:14

Alternator removal 3:14

Exhaust manifold removal 3:15

Clutch removal 3:16

Sparkplug wires & coils removal 3:16

Thermostat removal 3:16

Cambox cover removal 3:17

Camshaft drivebelt removal 3:17

Camshaft drivebelt tensioner wheel & tensioner spring removal 3:18

Camshaft pulleys removal 3:18

Cylinder head front sealing plate removal 3:19

Thermostat housing removal 3:19

Water pump removal 3:19

Crankshaft inner pulley removal 3:19

Camshaft removal 3:20

Cam followers removal 3:20

Cylinder head removal 3:20

Valves removal 3:21



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Valve guides removal & installation 3:21

Oil pan removal 3:22

Oil pump, pickup pipe & oil pan baffle removal 3:22

Oil pump & oil pressure relief valve teardown 3:23

Flywheel (driveplate - auto trans) removal 3:23

Engine backplate removal 3:23

Crankshaft rear oil seal housing removal 3:23

Connecting rod (big end) caps, con rods & pistons removal 3:24

Main bearing caps & crankshaft removal 3:24

Piston oil jets removal 3:25

Pistons removal from connecting rods 3:25

Piston rings removal 3:25

Engine teardown conclusion 3:26

8. Engine components - checking & repair 3:26

Checking & repair general 3:26

Cylinder head & valves removing carbon 3:26

Cylinder head checking & repair 3:26

Valves, guides & valve seats checking, repair & valve lapping 3:26

Valve springs checking & repair 3:27

Camshafts & camshaft bearings checking & repair 3:28

Cam followers checking & repair 3:28

Cylinder block checking & repair: core plug renewal 3:29

Pistons: removing carbon 3:29

Pistons, piston rings & piston pins checking & repair 3:29

Connecting rods checking & repair 3:30

Crankshaft & crankshaft bearings checking & repair 3:30

Cam drivebelt, tensioner, idler & pulleys checking & repair 3:31

Oil pump checking & repair 3:31

Oil jets checking & repair 3:31

Flywheel, pilot bearing & starter ring gear checking & repair 3:31

Driveplate (auto-trans) & starter ring gear checking & repair 3:32

Clutch cover, disc, release bearing & fork checking & repair 3:32

9. Engine rebuild 3:32

Engine rebuild general 3:32

Piston rings installation 3:32

Pistons & connecting rods rebuild & installation 3:33

Oil jets rebuild & installation 3:33

Crankshaft & bearing shells installation 3:33

Connecting rods & caps fitting to crankshaft 3:34

Crankshaft rear cover: oil seal installation 3:34

Crankshaft rear cover installation 3:34

Oil pump rebuild & fitting new oil seal 3:35

Oil pump installation 3:35

Oil pan baffle, oil pump pickup pipe & oil pan installation 3:35

Engine backplate installation 3:36

Flywheel (driveplate - auto trans) installation 3:36

Water pump installation 3:36

Valves, springs & valve stem oil seals installation 3:36

Cylinder head installation 3:37

Thermostat housing installation 3:37



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Cylinder head seal plate installation 3:38

Cam followers installation 3:38

Camshafts installation 3:38

Camshaft oil seals installation 3:38

Camshaft pulleys installation 3:38

Cam drivebelt idler & tensioner wheels & spring installation 3:39

Crankshaft inner (cam drivebelt) pulley installation 3:39

Camshaft drivebelt installation & valve timing 3:39

Cam drivebelt covers, w/pump & crankshaft pulley installation 3:40

Cambox cover installation 3:41

Thermostat & thermostat housing cover installation 3:41

Engine mounting bracket (right-hand) installation 3:41

Oil pressure gauge sender unit installation 3:41

Alternator installation 3:42

Oil cooler & oil filter installation 3:42

Starter motor installation 3:42

Heater outlet cover installation 3:43

Ignition coils & sparkplug wires installation 3:43

Clutch cover & disc installation 3:43

Engine mounting bracket (left-hand) installation 3:43

Power steering pump bracket installation 3:43

Coolant inlet casting installation 3:44

Dipstick tube installation 3:44

Engine lifting eyes installation 3:44

Camshaft position sensor installation 3:44

Manifolds installation special note 3:44

10. Transmission (gearbox) - installation (engine out of car) 3:45

11. Engine & transmission - installation as a unit 3:45

12. Engine - installation (without transmission) 3:55

13. Camshaft drivebelt (timing belt) - replacement (engine in car) 3:56

14. Camshafts & followers - removal & installation (engine in car) 3:57

15. Cylinder head - removal & installation (engine in car) 3:57

Cylinder head checking 3:58

16. Crankshaft front oil seal - replacement (engine in car) 3:58

17. Crankshaft rear oil seal - replacement (engine in car) 3:59

18. Camshaft oil seal - replacement (engine in car) 3:59

19. Starter ring gear - replacement (engine in car) 3:60

20. Engine mountings - replacement (engine in car) 3:60

21. Clutch & release bearing - removal & installation (engine in car) 3:60

22. Clutch master cylinder - removal & installation 3:60

23. Clutch master cylinder - overhaul 3:61

24. Clutch release (slave) cylinder - removal & installation 3:62

25. Clutch release (slave) cylinder - overhaul 3:62

Dismantling & checking 3:62

Rebuild 3:63

26. Clutch hydraulic system - bleeding 3:63

27. Clutch hydraulic lines/hoses - replacement 3:63

28. Clutch pedal height & free play - checking & adjustment 3:64

29. Clutch pedal removal & installation 3:65



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Chapter 4: Transmission & driveline

1. Transmission (gearbox) - preparation for removal 4:1

2. Transmission (gearbox), manual - removal 4:1

3. Transmission (gearbox), automatic - removal 4:4

4. Transmission (gearbox), manual - dismantling & rebuild general 4:5

5. Transmission (gearbox), manual - teardown 4:6

6. Transmission (gearbox), manual - components checking & repair 4:13

Mainshaft gear pinions 4:13

Mainshaft 4:14

Input shaft & countershaft 4:14

Clutch/selector hubs & forks 4:14

Synchro rings 4:14

Bearings 4:14

Springs 4:14

Casings 4:15

7. Transmission (gearbox), manual - rebuild 4:15

8. Transmission (gearbox), manual - installation 4:24

9. Transmission (gearbox), automatic - installation 4:24

10. Driveshaft (propshaft) - removal, checking, repair & installation 4:25

11. Transmission (gearbox) rear oil seal - replacement 4:26

12. PPF (Power Plant Frame) - removal & installation 4:26

13. Driveaxles - removal, checking, repair & installation 4:26

14. Driveaxle - dismantling, rebuild & new boots 4:27

15. Differential unit & carrier - removal & installation 4:27

16. Differential side (driveaxle) oil seals - replacement 4:28

17. Differential nose (pinion) oil seal - replacement 4:28

18. Differential unit carrier mountings - replacement 4:28

19. Differential unit - teardown & rebuild 4:28

20 Transmission (gearbox), automatic - troubleshooting 4:28


Chapter 5: Engine management, fuel, ignition & exhaust systems

1. Introduction 5:1

2. PCM system - component summary 5:1

Air cleaner (ACL) 5:1

Air valve (BAC valve) 5:2

Camshaft position sensor (CMP) 5:2

Catalytic converter 5:2

Charcoal canister 5:2

Clutch switch 5:2

Coolant temperature sensor 5:2

Crankshaft position sensor (CKP) 5:2

Data link connector (DLC) 5:2

Exhaust gas recirculation (EGR) system 5:2

Fuel pump relay (FPR) 5:2

Fuel filter 5:2

Fuel pump 5:2

Fuel vapor valve 5:2

Heated oxygen sensor 5:2

Idle air control (IAC) valve 5:2

Ignition coil 5:2



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Ignition control module 5:2

Ignition switch 5:2

Injector 5:2

Intake air temperature (IAT) sensor 5:2

Main relay 5:2

Malfunction indicator lamp 5:2

Mass airflow sensor (MAF) 5:2

Neutral switch 5:2

On board diagnostic (OBD) system 5:2

Positive crankcase ventilation (PCV) valve 5:3

Power steering pressure (PSP) switch 5:3

Powertrain control module (PCM) 5:3

Pressure regulator 5:3

Pressure regulator control (PRC) solenoid valve 5:3

Purge solenoid valve 5:3

Resonance chamber 5:3

Stoplight switch 5:3

Throttle body 5:3

Throttle sensor 5:3

Two port check valve (three port, automatic trans) 5:3

3. PCM system - overview 5:3

Fuel system 5:4

Air intake system 5:4

Emission control system 5:4

4. Powertrain control system - troubleshooting tips 5:5

Fault codes 5:5

5. Engine compression check 5:6

6. Air intake system checks 5:6

7. Throttle body - removal, inspection & installation 5:6

8. Accelerator cable & pedal - adjustment & cable replacement 5:7

9. Intake manifold - removal, checking & installation 5:9

10. Air intake control (IAC) valve - checking 5:11

11. Air (BAC) valve - removal, checking & installation 5:11

12 Fuel system - description 5:11

13. Fuel system - safety, depressurizing & repressurizing 5:11

Releasing fuel system pressure 5:11

Disconnecting fuel lines 5:11

Priming fuel system 5:12

14. Fuel system - checking 5:12

Fuel pump relay checking 5:12

Fuel pump checking 5:12

Fuel pressure checking 5:12

Fuel pressure hold checking 5:12

Fuel maximum pressure checking 5:13

Fuel line pressure checking 5:13

Pressure regulator control (PRC) valve checking 5:13

Injector operation checking 5:13

Fault not located? 5:13

15. Fuel tank - removal, checking & installation 5:13

Draining the fuel tank 5:14



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Inspection & repair 5:16

16. Fuel pump/fuel gauge sender - removal & installation 5:18

17. Fuel pump relay - removal & installation 5:20

18. Fuel pressure regulator - removal & installation 5:20

19. Fuel injectors & rail - removal, leak testing & installation 5:20

20. Fuel filter - removal & installation 5:21

21. Emissions control system - introduction 5:22

22. PCV valve - checking & replacement 5:22

23. EVAP/EGR systems - component checking & replacement 5:22

Fuel vapor valve 5:23

Two-way check valve (three-way check valve, auto trans) 5:23

EVAP system hoses 5:24

Charcoal canister 5:24

Purge solenoid valve 5:24

EGR valve 5:24

EGR solenoid valves 5:24

EGR boost sensor 5:25

EGR valve position sensor 5:25

24. Dechoke control system - description 5:25

25. Ignition system - introduction 5:25

26. Ignition timing - checking & adjusting 5:25

27a. Ignition system checks 5:26

Self-diagnosis (OBD system) checks 5:26

Sparkplugs 5:26

Sparkplug leads 5:27

Ignition coils 5:27

27b. Ignition coils - removal & installation 5:27

28. PCM (powertrain control module) 5:28

29a. Camshaft position sensor - removal, checking & installation 5:29

29b. Crankshaft position sensor - adjustment, removal & installation 5:29

30. Mass airflow (MAF) sensor - removal, checking & installation 5:30

31. Engine coolant temp. sensor - removal, checking & installation 5:30

32. TPS unit - checking, adjustment, removal & installation 5:31

33. Heated oxygen sensor - checking, removal & replacement 5:31

34. Power steering pressure switch - checking, removal & installation 5:32

35. Main (fuel injection) relay - checking & replacement 5:32

36. Clutch switch - checking, removal & installation 5:33

37. Neutral switch - checking, removal & installation 5:33

38. Exhaust system - checking, removal & replacement 5:34

39. Exhaust manifold removal & installation 5:36


Chapter 6: Cooling, heating & air conditioning systems

1. Introduction 6:1

2. Engine coolant - topping-up & changing 6:1

Mixing engine coolant 6:2

Topping up the cooling system 6:2

Changing the coolant 6:2

3. Cooling system - checking 6:2

4. Cooling system - hose replacement 6:3

Top hose 6:3



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Bottom hose 6:3

Coolant inlet casting & hose connections 6:4

Heater hose connections 6:4

Intake manifold hose connections 6:4

After fitting new hoses 6:4

5. Radiator - removal & installation 6:4

6. Thermostat - removal, testing & installation 6:5

7. Water pump - removal & installation 6:6

8. Radiator fan/s - testing, removal & installation 6:6

Checking coolant temperature sensor 6:7

Fan motor testing 6:7

Fan motor removal & installation 6:7

Fan relay testing 6:7

9. Heating & ventilation system - how it works 6:8

10. Blower unit - checking 6:8

Checking the circuit breaker or fuse 6:8

Checking the blower motor voltage 6:8

Checking the blower resistor 6:8

11. Blower unit - resistor removal & installation 6:8

12. Blower motor - removal & installation 6:9

13. Blower unit - removal & installation 6:9

14. Heater unit - removal, inspection & installation 6:9

15. Heater/air con control assy - removal, inspection & installation 6:11

Checking the blower & air conditioning switch 6:11

16. Air conditioning system - checking 6:12

Precautions 6:12

Visual check of refrigerant charge 6:13

Checking thermoswitch operation 6:13

Checking system fittings & refrigerant lines 6:13

Checking the condenser cooling fan 6:13

Checking the air conditioning relay 6:13

Magnetic clutch checks 6:13


Chapter 7: Electrical system

1. Introduction 7:1

2. Electrical system - procedures, precautions & jump starting 7:1

Isolating & reconnecting battery 7:1

Electrical test equipment 7:1

Wiring connectors 7:2

Wiring & color coding 7:2

Fuses & relays 7:3

Power point 7:3

Booster (Jump) starting 7:3

3. Fuses & relays - location, removal & replacement 7:4

4. Charging system - general 7:6

5. Battery - removal, checking, charging & installation 7:6

Removal & cleaning 7:7

Battery voltage check 7:7

Battery charging 7:7

Battery installation 7:8



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Installing a new battery 7:8

6. Charging system - troubleshooting 7:8

7. Alternator - checking 7:8

Checking the terminal voltages 7:8

Checking alternator operation 7:8

Checking the dark current 7:8

8. Alternator - removal, overhaul & installation 7:8

9. Starter system - description & troubleshooting 7:10

Initial checks 7:10

Interlock switch - checking (manual trans) 7:11

Range switch checking & adjustment (auto trans) 7:11

10. Starter motor - removal, overhaul & installation 7:12

Testing 7:12

11a. Ignition switch - t/shooting, removal & installation 7:14

11b. Key (ignition) reminder switch - troubleshooting 7:14

12. Combination switch - t/shooting, removal & installation 7:14

13. H/light retract & haz. warn. switch - removal, t/shooting & install. 7:15

14. Instrument panel - removal, t/shooting & installation 7:16

Removal 7:16

Bulb replacement 7:17

Speedometer 7:17

Tachometer (rev counter) 7:18

Engine temperature sender unit & gauge 7:18

Fuel gauge sender & fuel gauge 7:18

Oil pressure gauge 7:18

General checks 7:18

Installation 7:18

15. Warning lamps, switches & sensors - location & t/shooting 7:19

Brake warning circuit 7:19

Hazard warning indicator light circuit (not fitted on all models) 7:19

"Hold" circuit (auto transmission models) 7:19

Seatbelt warning circuit (where fitted) 7:19

Windshield washer fluid level sensor circuit (where fitted) 7:20

16. Lighting system - initial troubleshooting 7:20

17. Headlight circuit - troubleshooting 7:20

18. Headlight raise/retract system - troubleshooting 7:21

19. Headlight dim-dip system (if fitted) - troubleshooting 7:22

20. Headlight passing light (flasher) system - troubleshooting 7:22

21. Headlight beam - adjustment 7:22

22. Headlamp deck height - adjustment 7:23

23. Headlight retractor motor - t/shooting, removal & installation 7:23

24. Headlight unit - removal, installation & bulb replacement 7:25

25. Parking light (sidelight) circuit -troubleshooting 7:26

Parking front & rear, side marker & license plate lights. 7:26

26. Daytime running lights (DRL) circuit - troubleshooting 7:26

27. Stop (brake) light circuit - troubleshooting 7:28

28. Turn signal & hazard warning circuit - troubleshooting 7:28

29. Backup (reversing) light circuit -troubleshooting 7:30

30. Tail light unit - bulb & lens replacement 7:32

31. Front combination light unit - bulb replacement 7:32

32. Side marker lights (where fitted) - bulb replacement 7:33



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33. Turn signal side repeater lights (where fitted) - bulb replacement 7:33

34. License plate light - bulb replacement 7:33

35. Foglight, rear (where fitted) - bulb replacement 7:33

36. Driving/foglights, front (where fitted) - bulb replacement 7:33

37. Interior lights - troubleshooting & bulb replacement 7:34

38. Trunk (boot) light - troubleshooting & bulb replacement 7:35

39. Panel light control switch (where fitted) - testing 7:35

40. Horn circuit - troubleshooting & horn replacement 7:35

41. Rear window defogger (where fitted) - troubleshooting & repair 7:36

42. Cruise control system - self-diagnosis function 7:37

43. Cruise control system - troubleshooting 7:38

44. Airbag system - working procedures, disarming & re-arming 7:40

Description 7:40

Working procedures 7:40

Disarming/re-arming airbag system 7:41

45. Airbag system - troubleshooting 7:41

46. Airbag module (driver's) - removal & installation 7:41

47. Airbag module (passenger's) - removal & installation 7:42

48. Windshield wiper & washer system - troubleshooting 7:43

49. Wiper motor - t/shooting, removal, o/haul & installation 7:43

50. Wiper mechanism - removal, installation & adjustment 7:46

51. Windshield washer pump motor - testing & replacement 7:47

52. Headlight washer system (if fitted) - troubleshooting 7:47

53. Cigarette lighter - removal & installation 7:48

54. Audio unit 7:49

Removal & installation 7:49

Security 7:49

Audio system troubleshooting 7:49

Nothing works 7:49

System works on one stereo channel only 7:49

System won't play cassette tapes 7:49

Radio inoperative (cassette tape player OK) 7:49

CD player inoperative - disc will not load 7:50

CD skips during play 7:50

55. Antenna (manual) - removal & installation 7:50

56. Antenna (power) - removal & installation 7:50

57. Alarms & immobilisers - general 7:51

58. Wiring diagrams - general 7:51


Chapter 8: Suspension & steering

1. Introduction 8:1

2. Wheel alignment - general 8:1

3. Wheel alignment - checking & adjustment 8:3

Toe-in (front wheels) - adjustment 8:3

Caster angle (front wheels) - adjustment 8:3

Camber angle (front wheels) - adjustment 8:4

Toe-in (rear wheels) adjustment 8:4

Camber angle (rear wheels) adjustment 8:4

4. Shock absorber & spring (front) - removal, o/haul & installation 8:5

Checking 8:6



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5. Wishbone, lower front - removal, o/haul & installation 8:7

6. Wishbone, upper front - removal, o/haul & installation 8:9

7. Stabilizer bar (front) - removal, checking & installation 8:11

8. Crossmember (front) - removal & installation 8:11

9. Steering (manual) - description 8:12

10. Steering (manual) - checking 8:13

11. Steering wheel & column - removal, checking & installation 8:13

12. Tie rod ball joint & rack dust boot - removal & installation 8:16

13. Steering (manual) rack - removal, o/haul & installation 8:17

14. Steering (power) - description 8:18

15. Steering (power) - fluid level check & air bleeding 8:18

16. Steering (power) - checking for leaks 8:18

17. Steering (power) - pressure check 8:19

18. Steering (power) - checking 8:19

19. Steering (power) rack - removal, o/haul & installation 8:19

20. Steering (power) pump - removal & installation 8:21

21. Steering (power) pump - dismantling, o/haul & reassembly 8:21

22. Shock absorber & spring (rear) - removal, o/haul & installation 8:22

23. Wishbone, lower rear - removal, o/haul & installation 8:23

24. Wishbone, upper rear - removal, o/haul & installation 8:24

25. Stabilizer bar (rear) - removal, checking & installation 8:24

26. Crossmember (rear) - removal, checking & installation 8:25


Chapter 9: Brakes, wheels & tires

1. Brake system - Introduction & on-vehicle checks 9:1

2. Brake hydraulic system - topping-up fluid & bleeding 9:1

3. Brake system hydraulic fluid - replacement 9:2

4. Brake lines & hoses - checking & replacement 9:2

Rigid line replacement 9:2

Flexible hose replacement 9:3

5. Brake pedal - removal, installation & adjustment 9:3

6. Brake master cylinder & servo - removal, installation & adjustment 9:4

Master cylinder removal 9:4

Vacuum servo (power brake) unit removal 9:4

Vacuum servo (power brake) unit installation 9:4

Master cylinder installation 9:5

Special notes: ABS equipped cars 9:5

7. Brake master cylinder - overhaul 9:6

8. Brake servo - checking (in-situ) 9:7

9. Brake proportioning bypass valve - checking (in-situ) 9:7

10. Brake pads (front) - wear check 9:7

11. Brake pads (front) - removal & installation 9:8

12. Brake disc (front) - checking, removal & installation 9:9

13. Brake caliper (front) - removal & installation 9:10

14. Brake caliper (front) - overhaul 9:10

15. Brake pads (rear) - wear check 9:11

16. Brake pads (rear) - removal & installation 9:12

17. Brake disc (rear) - checking, removal & installation 9:14

18. Brake caliper (rear) - removal & installation 9:14

19. Brake caliper (rear) - overhaul 9:15



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20. Parking brake - checking & adjustment 9:16

21. Parking brake lever - removal, checking & installation 9:16

22. Parking brake cable - removal, checking & installation 9:17

Lever to compensator cable - replacement 9:17

Compensator to brake cables - replacement 9:17

23. ABS (anti-lock brake system) - checking 9:18

24. Tires - checking 9:18

Tread wear 9:18

Tire damage 9:18

Matching tires 9:19

Tire size & ratings 9:19

25. Wheel changing (with car's toolkit) 9:19

26. Tires - rotation 9:20

27. Tire pressures - checking & adjusting 9:20

28. Tire fitting & wheel balancing 9:20

29. Wheels - checking & maintenance 9:20

30. Wheel hubs & bearings - checking & overhaul 9:20

31. Wheel studs - removal & installation 9:23


Chapter 10: Interior

1. Introduction 10:1

2. Console, rear (between seats) - removal & installation 10:1

3. Dash center panel - removal & installation 10:2

4. Dash panel - removal, checking & installation 10:3

5. Interior trim - removal & installation 10:7

Front header rail trim & sun visors 10:7

A-pillar trim 10:7

Front side (footwell) trim 10:7

Scuff plate 10:8

Quarter trim 10:8

Door speaker & grille 10:9

Door trim 10:9

6. Door glass & lifter mechanism - removal & installation 10:11

7. Window lift system (power) - checking & overhaul 10:13

8. Window lift system (manual) - checking & overhaul 10:15

9. Door glass alignment - checking & adjustment 10:15

Height adjustment 10:15

Inward/outward adjustment 10:15

Fore/aft adjustment 10:16

Adjustment checks 10:16

10. Door latch & lock assembly - removal, overhaul & installation 10:16

Aftermarket central locking 10:17

11. Seats - removal, checking, overhaul & installation 10:17

12. Carpets - removal & installation 10:19

13. Trunk (boot) carpet & trim - removal & installation 10:20

14. Seatbelts - removal, checking & installation 10:21

15. Brace bar - removal & installation 10:21

Removal 10:21

Installation 10:21



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Chapter 11: Body

1. Introduction 11:1

2. Body - maintenance & cosmetic care 11:1

Why maintenance matters 11:1

Washing 11:1

Polishing 11:2

Vinyl trim cleaners & polishes 11:2

Tar spots 11:2

Color restorers 11:2

3. Paintwork - damage repair 11:2

4. Body - damage repair & painting 11:2

Assessing the damage 11:3

Pulling out a dent 11:3

Repairing holed or gashed areas 11:3

Filling 11:4

Sanding 11:4

Painting 11:4

Finishing 11:5

5. Hood (bonnet) - removal & installation 11:6

6. Trunk (boot) lid, fittings & rear panel - removal & installation 11:6

Trunk lid removal & installation 11:7

Trunk latch - removal, installation & adjustment 11:7

Rear finisher (license plate) panel & trunk lock barrel - removal 11:8

Trunk lid balance springs - removal, installation & adjustment 11:9

Trunk lid hinges - removal & installation 11:10

7. Fuel filler cable & lid - removal, installation & emergency opening 11:10

8A. Door mirror - removal & installation 11:11

8B. Door mirror (power) - checking 11:11

9. Door - removal, installation & adjustment 11:12

10. Bumper (rear) - removal & installation 11:13

11. Bumper (front) - removal & installation 11:15

12. Fender (wing), front - removal & installation 11:17

13. Windshield - removal & installation 11:18

14. Hard top - installation & adjustment 11:19

15. Convertible top - removal, installation & adjustment 11:19

16. Convertible top rear window & rain rail - removal & installation 11:21

17. Convertible top fabric - removal & installation 11:22

18. Convertible top - fabric repairs 11:25


Chapter 12: Underbody & rustproofing

1. Introduction 12:1

2. Rustproofing - why it's a good idea 12:1

3. Rustproofing procedure 12:1


Chapter 13: Troubleshooting

Introduction 13:1

Engine problems 13.1

Won't start/stops suddenly 13:1

Does not crank when starter operated 13:1

Cranks very slowly when starter operated 13:1



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Cranks normally, but does not start 13:2

Difficult to start when cold 13:2

Difficult to start when warm 13:2

Starts, but doesn't run normally 13:2

Idle (tickover) erratic or rough 13:2

Stalls 13:2

Hesitates or stumbles during acceleration 13:2

Power surges/losses when gas pedal held steady 13:2

Lacks power 13:3

Engine runs roughly during deceleration 13:3

Abnormal fuel consumption 13:3

Low oil pressure 13:3

Excessive oil consumption 13:3

Clutch problems 13:3

Clutch does not release when pedal depressed 13:3

Clutch slipping 13:3

Clutch judder 13:3

Unusual noise 13:3

Transmission (manual) problems 13:3

Gear engagement difficult or noisy 13:3

Transmission jumps out of gear 13:4

Unusual noises 13:4

Abnormal vibration 13:4

Transmission (automatic) problems 13:4

General 13:4

Final drive problems 13:4

Engine runs normally, & gears engage, but car does not move 13:4

Abnormal noise or vibration 13:4

Cooling system problems 13:4

Overheating indicated &/or steam from under hood (bonnet) 13:4

Coolant ejected from overflow pipe/oil in coolant 13:4

Temperature gauge needle does not reach 'normal' sector 13:4

Coolant loss 13:4

Steering & suspension problems 13:4

Car wanders off line 13:4

Excessive steering free play 13:4

Steering excessively stiff or heavy (manual steering) 13:4

Steering excessively stiff or heavy (power steering) 13:4

Wheel (front) wobble or vibration 13:4

Wheel (rear) wobble or vibration 13:5

Car rolls excessively or wallows in corners 13:5

Abnormal tire wear 13:5

Abnormal smells, noises or vibration 13:5

Fuel smells in or around car 13:5

Smell of burning 13:5

Sulfur (sulphur) smell from exhaust 13:5

Unusual noises 13:5

Pinging or knocking sound when engine under load 13:5

Light tapping or rattling noise from engine 13:5

Rumbling or knocking noises from engine 13:5



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Squealing or screeching from under hood (bonnet) 13:5

Whistling noises from under hood (bonnet) 13:5

Exhaust system noises 13:5

Droning or rumbling from wheel area 13:5

Clutch noises 13:5

Suspension noises 13:5

Brake system problems 13:5

Poor brake performance 13:5

Brakes pull to one side 13:6

Brakes dragging 13:6

Excessive pedal movement 13:6

Brake noise or vibration 13:6

Anti-lock braking system (ABS) malfunction 13:6

Parking brake ineffective 13:6

Electrical problems 13:6

Battery becomes discharged frequently 13:6

Headlights dim or inoperative 13:6

Turn signals inoperative on one side only 13:6

Turn signals inoperative on both sides of car 13:6

Burned out fuses or circuit breaker open 13:6


Index 14:1
  • Condition: Neuf
  • Language: English
  • Publisher: Veloce
  • Manufacturer: Veloce
  • Literature Type: Manual
  • Publisher's Number (SKU): V5420P
  • Market: UK and European
  • Format: Paperback
  • Media Type: Paperback
  • Print: Black and White

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